Heavy machinery handling: efficient movements in total safety

Blog > Heavy machinery handling: efficient movements in total safety

Moving industrial machinery is a complex operation that requires utmost care at every stage: from initial loading to final positioning and installation. Regardless of the area of application, it is essential to rely on experienced and qualified personnel, as well as to use the most appropriate equipment to ensure safety and efficiency.

Any handling of industrial machinery requires the ad hoc assessment of specific dynamics, such as context of use, environmental characteristics of the company, and commodity category handled.

For example, in complex and confined environments where automation of movement is essential, we recommend the use of remotely operated motorized robots in order to ensure precise and safe handling.

Nuova Tecnica specializes in heavy load handling and offers the right tool for each specific situation and need. By contacting our dedicated department you will find the most suitable tool for your company.

Industrial moving of heavy loads is an operation that requires meticulous planning, the use of appropriate equipment, and execution by qualified personnel. The complexity of the process stems not only from the weight and size of the machinery, but also from the conditions of the working environment, such as the tight spaces or uneven surfaces that can be found in industrial warehouses.

There are many priorities to be evaluated, from the successful completion of the moving operation without damaging the machinery, adaptability in any situation, operator safety to speed of execution.

Therefore, the aspects to consider in order to execute a procedure that maximizes productivity while maintaining a high level of standards and safety include:

• Planning the operation
• Selection of appropriate equipment
• Execution of the move
• Safety measures
• Relying on a specialized partner

The first key step in proper moving is toanalyze the specific area where the machinery movement will take place. At this stage, aspects such as the size of the passageways, presence of obstacles, floor conditions, and ceiling height are evaluated. In order to define the most appropriate strategy and choose suitable equipment.

The choice of type of machinery is crucial to ensure safe and efficient movement. In Nuova Tecnica's wide range dedicated to moving we recommend:

• 360° rotating-dollies: ideal for moving machinery in very tight spaces and with multidirectional movements, simplifying positioning even in congested areas..
• Electric powered dollies: perfect for automated handling in complex environments and uneven surfaces, allowing remote operations, minimizing risk to operators.
• GKS-Perfekt steerable-dollies: suitable for extremely heavy loads, up to 120 tons, they offer stability and robustness when moving within a hall or between different areas of an industrial plant.

Safety is a priority at every stage of the move. All possible precautions must be taken to protect both personnel and machinery. Safety measures may include:

• Preliminary inspection and maintenance of equipment to ensure that it is in optimal condition.
• Use of personal protective equipment (PPE) for all operators involved.
• Specific training for assigned personnel to ensure proper handling of handling equipment.

Relying on a specialized company like Nuova Tecnica offers significant advantages. Thanks to years of experience in the industry, our equipment is developed to solve real industrial machinery handling problems that may be encountered by all companies involved in logistics, transportation and moving heavy loads in industries or large companies.

With state-of-the-art equipment, Nuova Tecnica is able to adapt to each customer's specific needs, offering optimal solutions for any type of machinery transfer.

In order to comply with regulations and ensure the proper functioning of the process, it is essential to secure the entire work area before starting the move. This involves demarcating access only to those in charge of the work, preventing entry by unqualified personnel who could pose a danger to both themselves and the operators.

To further reduce risks, it is advisable to partially dismantle the machinery to be moved, thus decreasing weight and improving stability during transport. In addition, the use of mobile unloading platforms makes it possible to compensate for any unevenness in the ground, ensuring a stable base for loading and unloading.

During all operations, personnel must wear personal protective equipment (PPE) such as helmets, gloves and safety shoes. These are essential to prevent injury and ensure the safety of those working in the vicinity of the machinery.

It remains crucial to constantly monitor each stage of lifting and/or moving, from loading to unloading, through careful coordination by qualified managers. A preliminary inspection helps identify any obstacles and determine the safest mode of transportation, ensuring that the entire process is carried out safely and efficiently.

For companies that need to manage logistics, warehouse or industrial aspects, automating procedures and choosing the machinery that can maximize them is an investment that leads to a return in terms of efficiency already in the short to medium term.

The selection of equipment for moving industrial machinery depends on several factors, including the weight and size of the load, the conditions of the working environment, and specific handling requirements.

To identify the most effective solutions, it is important to consider some key elements:

1. Versatility of equipment, which must be able to cope with different situations, such as confined spaces, uneven floors, or the need to overcome obstacles such as ramps or steps. Solutions such as motorized robots or 360-degree swiveling carts offer greater flexibility, allowing multidirectional movements and smooth overcoming of obstacles.
2. Power and load capacity to support the weight of the machinery to be moved. High-quality transport carts, for example, can handle extremely heavy loads, while electric- or hydraulic-powered systems provide enough power to move large machinery in a safe and controlled manner.
3. Operational safety through advanced control systems, such as remote controls for remote handling, emergency brakes and stabilization devices to prevent accidents. Choosing tools that ensure operator and load safety is essential to reduce the risk of damage or injury.
4. Modularity and customization to allow them to be adapted to specific operational needs. This allows components to be added or removed as needed, improving the efficiency and flexibility of handling operations

To ensure optimal machinery movement, Nuova Tecnica offers state-of-the-art handling systems that adapt to every operational need: GKS-Perfekt stereeble dollies, for moving extremely heavy loads within industrial facilities; 360° rotating-dollies, for operating in space-constrained environments with multidirectional movements; and Electric powered dollies, for automated applications and remote control.

These are just a few of Nuova Tecnica's heavy machinery handling technologies that help optimize business productivity. Contact us to request a custom quote or to get more information.

Would you like to receive our advice to learn more about how to organize industrial machinery handling within your company? Take advantage of our free consultation!